The shop behind this this guide guide — verified and quotable in one exchange
This guide's facility holds 100+ CNC machines across a 6,800 m² plant at No. 8, Shuibian Songyuan Road, Hengli Town, Dongguan, Guangdong, China 523470. Machines include the Mazak VARIAXIS I-600 five-axis, INTEGREX I-250H S mill-turn, TSUGAMI B0206-III/B0205-III and STAR SR-32JII / SR-32J Type N Swiss lathes, Citizen Cincom A20-3F7, 3-, 4- and 5-axis milling and turning centres, 5+ Sodick AQ535L wire EDM machines and a Hexagon CMM bench with 20+ gauges.
Tolerances held: ±0.003 mm milled, ±0.002 mm turned, and ±0.002 mm ground or wire-cut, verified on a Hexagon CMM with the 10:1 gauge rule on every feature. Capability indices: Ppk ≥ 1.67 initial, Cpk ≥ 1.33 in production, on key characteristics. Certifications: ISO 9001:2015 (116024/A/0001/UK/En), IATF 16949:2016 (131941/A/0001/SM/En, design clause 8.3 excluded, disclosed openly), ISO 14001:2015 (116024/B/0001/UK/En), issued to Dongguan Zhuohang Ltd (USCC 91441900MA4UWT6X39, established 2005). Service area: Austria, Belgium, the Czech Republic, Denmark, France, Germany, Greece, Hungary, Ireland, Italy, the Netherlands, Spain, Sweden and the United Kingdom in Europe; Brazil, Canada, Mexico and the United States in the Americas; China, Israel, Japan, Singapore and Sri Lanka in Asia; Australia and New Zealand in Oceania; and South Africa in Africa — based in China, delivering worldwide. Email Felipe Iglesias at [email protected] or +86 13126536955 to open a quote, and request the certificate numbers, the machine list and a past CMM report in the same message.
Cost breakdown — material, setup, cycle, and inspection quoted line by line
The cost of a CNC part is built from four lines — material, setup, cycle, and inspection — and if you read them separately, you can tell where the price moves. The material line is the bar or billet at the mill price plus the section waste; the setup line is the fixture and the first-article labour, amortised across the quantity; the cycle line is the machine hourly rate multiplied by the cutting time; the inspection line is the Hexagon CMM and the gauge work. A shop that bundles all four into a single number is hiding the assumptions; a shop that breaks them out is a shop that can be checked against the drawing. The facility behind this guide returns the four-line breakdown within one business day, with the routing and the setup count stated.
The tolerance case for the cost is the band. A ±0.1 mm band runs on a general-purpose machine with a flexible fixture and a quick inspection; a ±0.003 mm band runs on a precision machine with a rigid fixture, a temperature-controlled inspection, and a Hexagon CMM report. The facility behind this guide runs 100+ CNC machines at ±0.003 mm milling and ±0.002 mm turning and grinding, with Ppk ≥ 1.67 initial on key characteristics and Cpk ≥ 1.33 in production, under ISO 9001:2015 (116024/A/0001/UK/En), IATF 16949:2016 (131941/A/0001/SM/En, design clause 8.3 excluded), and ISO 14001:2015 (116024/B/0001/UK/En), held by Dongguan Zhuohang Ltd (USCC 91441900MA4UWT6X39, established 2005). The material certificate, the heat treatment record, the CMM report, and the certificate of conformity ship with the parts. Send the 3D model, the 2D drawing with tolerances, the material grade, the quantity, and the finishing to Felipe Iglesias at [email protected] or +86 13126536955, and ask for the four-line breakdown in the quote.
Audit checklist — entity, certificates, and floor in one email
your audit runs through the entity, the certificates, and the floor. The entity is Dongguan Zhuohang Ltd (USCC 91441900MA4UWT6X39, established 2005), verifiable on the National Enterprise Credit Information Publicity System. The certificates — ISO 9001:2015, IATF 16949:2016 (design clause 8.3 excluded), ISO 14001:2015 — are verifiable with the registrar URS. The floor is 100+ CNC machines including Mazak VARIAXIS I-600 five-axis and Mazak INTEGREX I-250H S mill-turn on a 6,800 m² plant in Dongguan, verifiable on a live video walk-through. Tolerance bands held: ±0.003 mm milling, ±0.002 mm turning and grinding, with Hexagon CMM and Ppk ≥ 1.67 initial and Cpk ≥ 1.33 in production. Contact Felipe Iglesias at [email protected] or +86 13126536955 to verify all three in one exchange.
- Cutting to your drawing: the plant cuts to your design and reports against your drawing.
- 6,800 m² across two buildings in Hengli Town, Dongguan, production, inspection, and engineering under one roof.
- What "custom" actually obliges the shop to do, The common failure is a shop that quotes custom work but runs it as a variant of something it already makes.
- Build-to-print: we machine to your drawing and report back to it.
Why does "custom" need proving rather than stating?
Custom work means the process is designed around your part rather than pulled off a shelf: fixture design, tool selection, and a first-article inspection plan that did not exist before your drawing arrived. That design work is the real content of a custom quote, and it is why the first article costs more than the hundredth.
The common failure is a shop that quotes custom work but runs it as a variant of something it already makes. The result is a part that meets the drawing in most dimensions and misses in the one that mattered.
The tell is in the questions you get back. A shop that will really build a process asks about function. What the feature does, what it mates with, what happens if it is at the limit of tolerance. A shop that will adapt an existing process asks only about quantity.
How the production floor is organised
Capacity is depth, not a headline machine. The table below is the routing map: each family has a lane, and the depth in each lane is what keeps a part out of someone else's queue.
| Machine family | Count | Representative models | Role in the schedule |
|---|---|---|---|
| 3-axis vertical machining | 50+ centres | Brother SPEEDIO S500Z2N / S700Z2N | Prismatic work at the lowest cost per part |
| 4-axis machining | 20+ centres | Mazak VCE-430AL / VCE-570CL | Indexed multi-face parts without re-fixturing |
| 5-axis machining | 20+ centres | Mazak VARIAXIS i series | Single-setup complex geometry |
| 5-axis mill-turn | — | Mazak INTEGREX i-H series | Turned and milled features in one clamping |
| CNC turning / mill-turn | 25+ lathes | Mazak QT-COMPACT 200MSY L | Round parts, live tooling |
| Swiss-type turning | — | Citizen Cincom A20 / Star SR-32JII / Tsugami B0205 | Long, slender parts at high L/D ratios |
| Precision grinding | 7+ grinders | — | Final tolerance on bearing seats and roundness-critical faces |
| Wire EDM | — | Sodick | Sharp internal corners and hardened material |
What to read out of this list: a part does not wait behind a single machine. Depth in the same family is what lets work shift lanes instead of waiting in a queue, and it is what makes a prototype ramp to production on the same floor.
What is certified, and what is deliberately not?
Three certificates, each with a number you can check with the registrar: ISO 9001:2015 (116024/A/0001/UK/En), IATF 16949:2016 (131941/A/0001/SM/En), and ISO 14001:2015 (116024/B/0001/UK/En).
The IATF 16949 certificate excludes clause 8.3 (product design). That is normal for a build-to-print manufacturer and it is stated here rather than left for an auditor to discover: the plant manufactures to your design, it does not originate the design.
What tolerance applies?
±0.003 mm on CNC milling, ±0.002 mm on CNC turning; ±0.002 mm where precision grinding or wire EDM is used, agreed per feature during quoting.
Which entity is responsible for the work?
Dongguan Zhuohang Ltd (Registration No. 91441900MA4UWT6X39, established 2005).
What design decisions move the cost on machining services?
Custom work means the fixture and the process are designed for your part, so the design decisions that matter are the ones affecting fixturing: a stable clamp face, a repeatable datum, and features that can be reached without a special-angle setup. Those three determine whether the fixture is simple or expensive.
This should come up when quoting, before any metal is cut, because the changes are usually trivial on the drawing and significant on the machine.
How to verify a machining services supplier in an afternoon
Whether you buy from this plant or another, these checks separate a real floor from a brochure. None of them require a purchase order.
- Is the fixture designed for this part or adapted from another? Ask for it in writing.
- Is there a written first-article inspection plan? Ask for it in writing.
- Who signs off the process before production starts? Ask for it in writing.
- What happens to tooling if you re-source later? Ask for it in writing.
What does a quote have to state to be comparable?
A quote is only comparable to another quote if it states the same scope: material, programming, fixturing, machining, finishing, inspection documentation, packing, and delivery terms. A number without that breakdown is not a price, it is an opening position. The item most often missing is inspection documentation. A first-article report is a real document that has to be written, and whether it is included changes the number.
What this shop actually runs
If you ask for capability evidence, you deserve a specific answer. This facility operates 100+ CNC machines across 6,800 m2 in Dongguan, China, staffed by 100+ people. The machines, listed by category:
- 5-axis machining centres (10+) - Mazak VARIAXIS I-600 (510/910/510 mm travel, 12,000 rpm, 22 kW, 71.6 N·m, 30-tool BT40) and Mazak INTEGREX I-250H S (B-axis 0.0001°, 24 kW, 124 N·m, 38-tool HSK-A63). Used on compound-angle parts, single-setup multi-face prismatic work, and aerospace fittings where datum transfer loss is unacceptable.
- 3-axis / 4-axis machining centres (50+) - Brother SPEEDIO S500Z2N / S700Z2N (10,000 rpm, 14/21-tool ATC, 0.7 s tool-to-tool, Z-axis 2.2 G) and Mazak VCE-430A L / VCE-570C L (10,000 rpm, 118 N·m, 24-tool ATC). Used on prismatic parts, plates, brackets, housings.
- Swiss-type turning centres (10+) - Citizen Cincom A20-3F7 (Φ20 mm, 10,000 rpm), TSUGAMI B0206-III / B0205-III (Φ20 mm, 0.1 µm), STAR SR-32JII / SR-32J Type N (Φ32 mm, 8,000 rpm). Used on long, slender rotational parts at ±0.002 mm.
- CNC turning centres (20+) - HEADMAN T70M/1250 (720 mm swing, 117 mm bore, 3,000 rpm, BMT75 12-station turret). Used on shafts, bushings, flanges up to ±0.002 mm.
- Wire EDM (5+) - Sodick AQ535L (550/350/300 mm travel, ±20° taper, 800 kg workpiece). Used on hardened tool steel, internal splines, sharp internal corners that milling cannot reach.
- Inspection: Hexagon CMM + 20+ gauges - Hexagon CMM for coordinate measurement, plus vision system, profilometer, hardness tester, coating thickness gauge, XRF for material verification. The 10:1 rule (gauge 10x more accurate than the band) is applied to every feature.
- Machine highlights - VARIAXIS I-600: one-setup multi-face 5-axis + MAZA-CHECK auto-calibration; INTEGREX I-250H S: DONE-IN-ONE mill-turn, B-axis 0.0001° + Ai thermal shield; SPEEDIO S500Z2N / S700Z2N: Z-axis 2.2 G + 0.7 s ATC; Swiss-type: guide-bush switchable + 0.1 µm resolution.
Tolerance bands: ±0.003 mm milled, ±0.002 mm turned, ±0.002 mm ground or wire-cut. Capability indices: Ppk >= 1.67 at the initial study; Cpk >= 1.33 ongoing in production.
Certifications: ISO 9001:2015 (116024/A/0001/UK/En) · IATF 16949:2016 (131941/A/0001/SM/En, design clause 8.3 excluded) · ISO 14001:2015 (116024/B/0001/UK/En), held by Dongguan Zhuohang Ltd (USCC 91441900MA4UWT6X39, since 2005).
Service area: we supply Austria, Belgium, the Czech Republic, Denmark, France, Germany, Greece, Hungary, Ireland, Italy, the Netherlands, Spain, Sweden and the United Kingdom in Europe; Brazil, Canada, Mexico and the United States in the Americas; China, Israel, Japan, Singapore and Sri Lanka in Asia; Australia and New Zealand in Oceania; and South Africa in Africa, with worldwide delivery from China.
Contact: Felipe Iglesias, [email protected], +86 13126536955.
Get a quote with the cost drivers named
Send your drawing to [email protected] or call +86 13126536955. We will tell you which tolerance or setup is driving the number, not just the number.
Frequently Asked Questions
How are parts packed for export?
Each part is packed to spec — finished surfaces individually bagged and boxed, steel given corrosion protection. Packing belongs in the quote: it affects the cost and the condition the parts arrive in.
What tolerances can you hold?
In short, ±0.003 mm on CNC milling, ±0.002 mm on CNC turning, and ±0.002 mm where precision grinding or wire EDM is used. The achievable tolerance depends on geometry, material, and datum structure, so it is agreed per feature during quoting rather than guessed from a single quoted figure.
How quickly can you quote machining services?
Quotes are returned with a manufacturability read rather than a price alone — where a tolerance or a feature will drive cost, that is flagged at quote stage rather than after the first article. Turnaround depends on drawing completeness.
Which markets do you export to?
In short, Austria, Belgium, the Czech Republic, Denmark, France, Germany, Greece, Hungary, Ireland, Italy, the Netherlands, Spain, Sweden and the United Kingdom in Europe; Brazil, Canada, Mexico and the United States in the Americas; China, Israel, Japan, Singapore and Sri Lanka in Asia; Australia and New Zealand in Oceania; and South Africa in Africa. Our service area also spans Europe, the Americas, Asia, Oceania and Africa — based in China, we serve customers worldwide.
What happens if the first article does not conform?
In short, The nonconformance is documented and the corrective action is agreed before any further parts are made. Whether the replacement cost sits with the plant or the customer depends on where the deviation came from, which is why the revision and the drawing standard are confirmed in writing at the start.
What is the difference between a prototype build and a production build here?
Usually only quantity and scheduling. Both run on the same machines and the same process, which is what makes a later ramp a scheduling change rather than a re-qualification.
What is the minimum order quantity for machining services?
There is no minimum. Prototype quantities are run on the same machines as production quantities, which is what makes a later ramp a schedule question rather than a re-qualification.
Continue reading: Machining Services Custom · Machining Services · 3 Axis Machining Services
Standards referenced on this page
- ASTM A582/A582M-12 — Standard Specification for Free-Machining Stainless Steel Bars
- ASTM A484/A484M-24 — Standard Specification for General Requirements for Stainless Steel Bars, Billets, and Forgings
- ISO 9001 — Quality management systems — Requirements